Example of application: Mounting bushes to car component

Application: Assembling
Complete production system for sub frame assembly with 4 bushes
Complete production unit for sub frame assembly with 4 bushes

A perfect solution. The Chinese customer had been searching for a solution that is fitting into his manufacturing processes so harmoniously.
The operator can load all the components in the safe area and manually start the process. The machine does the rest without him, so he can use this time for other processes efficiently. The customer part moves by a guide carriage into the first position among the two C-bows. These are arranged diagonally and equipped with TOX hydraulic cylinders. 2 bushes are simultaneously mounted precisely, before the bows change on guided rails to the second position to complete the part assembly with the next 2 bushes.

Conclusion:

+ The accuracy of the C-bow-presses matches the quality requirements of the customer.

+ The drives work fast, powerful and precise without high maintenance needs.

+ The press is equipped with a 2-hand safety control, light curtain and protection fence for maximum worker protection.

 

Facts:

Due to our modular kit system the requirements of the customer can quickly be realised at attractive cost. Also customised machines are possible. This machine has the components:

Machine type:

2x C-bow-presses type CRH with force fitting tooling.

Drive:

TOX Pneumohydraulic Unit Type KT with 2 hydraulic cylinder HZL 11.101.200 and 1 booster ES 300
- press force 108 kN (at 6 bar air pressure at the booster)
- total stroke 200 mm, power stroke 140 mm
By connecting to normal shop air the booster provides sufficient hydraulic pressure for multiple drives.

Feeding of the piece parts:

Manually loading of the parts. Automated positioning of the component.

 

TOX in Action showing customer projects for assembling

 

Customer Projects - Assembling

See the abilities of TOX PRESSOTECHNIK "in Action" !